THINK SAFE. THINK ICS.

RetroFit for rail vehicles: efficient, sustainable and economical

Our RetroFit solutions for the rail sector offer you a cost-effective alternative to new procurement with state-of-the-art technology, extended life cycles and optimized operational safety.

The Retrofitter consortium

The retrofitters, consisting of ICS, PROSE & IFTEC, are your key to successful vehicle modernization. The Retrofitter consortium combines the expertise of three leading companies in the rail sector.

ICS

Specialist for digital railroad technology & cybersecurity

PROSE

Engineering expert for mechanical & electrical vehicle technology

IFTEC

Maintenance specialist for system integration & fleet management

Why work with ICS, PROSE & IFTEC as retrofitters?

Thanks to our independent approach and in-depth knowledge of the industry, we can modernize your vehicle fleet efficiently, flexibly and economically.

More than 50 years of experience and over 5,000 successfully completed projects

Our customers benefit from in-depth rail technology expertise, many years of experience and tried-and-tested solutions

Sustainable & economical modernization instead of costly new purchases

Our solutions reduce the total cost of ownership (TCO), increase energy efficiency and extend the service life of your fleet.

Minimum downtimes & maximum operational benefits

Our retrofit strategies enable step-by-step modernization so that the operation of your fleet can continue without interruption.

Your challenges - our solutions

Modern solutions through proven expertise. With us, you can rely on experience and safety. Modernization by our rail vehicle specialists means risk minimization for you. Let us lead your rail systems into the future together.

Outdated vehicle technology reduces efficiency, safety and comfort?

Our solution: replacing outdated components with state-of-the-art vehicle technology, diagnostic systems and passenger information

High costs for new vehicles?

Our solution: Up to 50% cost savings through targeted retrofit strategies from ICS, PROSE and IFTEC.

Difficult to integrate new technologies?

Our solution: Smooth retrofitting and conversion of ATO, CBTC, ETCS, GSM-R, FRMCS, Smart Diagnostics - independent of the OEM.

Compliance with current safety and environmental standards?

Our solution:IEC 62443-compliant cybersecurity, alternative drives & sustainable rail technology.

Minimizing downtimes during modernization?

Our solution:efficient retrofit processes ensure minimum downtimes and maximized vehicle availability.

No in-house resources for complex modernization projects?

Our solution: ICS, PROSE and IFTEC take over the retrofit end-to-end. This takes the pressure off your teams professionally, technically and organizationally.

Our retrofit services for rail vehicles

Let us take your rail systems into the future together.

Overall vehicle expertise for local, regional and special vehicles

  • System engineering from the concept idea to the approved vehicle
  • Independent project and development management - OEM-neutral
  • Vehicle evaluation & strategic orientation even before the tender

Digital rail operation & safety systems

  • ATO retrofitting (GoA2 to GoA4)
  • ATP retrofitting (ETCS, CBTC, FRMCS, GSM-R)
  • Integration of intelligent control technology & safety-critical control systems

Digital vehicle technology & passenger systems

  • Modernization of passenger information systems, WLAN & entertainment
  • Integration of smart diagnostic systems (IoT, RDT solutions, CBM, smart failure analytics, predictive maintenance [IH])
  • Automated driver assistance systems & digital assistants (AR/VR )

Mechanical and electrical vehicle optimization

  • Replacing HVAC systems (heating/ventilation/air conditioning), door systems & brake systems
  • Optimization of the interior & passenger comfort
  • Mechanical, electrical & functional system integration (TCMS )

Cybersecurity & functional safety

  • IEC 62443-compliant security solutions for vehicle networks, protection against cyber attacks
  • Protection against safety-critical errors and availability problems (failures)
  • Functional safety in accordance with EN 5012x/50716

Approval & acceptance

  • Approval management - support throughout the entire process
  • Ensuring compliance with rail-specific standards
  • Support with tests, test procedures and documentation

Trackside control and safety technology

  • Adaptation and modernization of on-board interfaces
  • Consolidation of vehicle technology and trackside systems
  • Fulfillment of safety requirements in accordance with railway-specific standards

Robust rail technology

  • Mechanical and electrical vehicle design to the highest RAMS standards
  • Replacement and improvement of structural components for longevity
  • Reduction of maintenance costs through robust material solutions

Sustainable rail technology & alternative drives

  • Retrofitting with hydrogen, battery or hybrid drives
  • Noise reduction & mass reduction for energy-efficient operation
  • Resource-saving modernization for a sustainable fleet

FAQ - Retrofit solutions

What are retrofit solutions?

Retrofit solutions enable the modernization of existing systems so that you can benefit from modern technology without having to invest in completely new systems.

Can retrofit solutions be implemented during operation?

Yes, our retrofit concepts are developed in such a way that they can largely be implemented during operation. Necessary downtimes are precisely planned in order to reduce downtimes to a minimum.

What cost savings are possible with retrofit solutions?

Retrofit solutions can usually save you 30-50% of the costs compared to new purchases, as you can modernize existing systems in a targeted manner and significantly reduce the investment outlay.

What safety standards are taken into account for retrofit solutions?

Our modernization concepts integrate current standards such as IEC 62443, EN 5012xand EN 50716 to ensure functional safety as well as IT security and compliance.

How does ICS support you in modernizing your systems?

We offer you a comprehensive range of services - from conception and design to the professional implementation and integration of new technologies through to testing, validation and support with the approval and acceptance of your modernized system.

Contact us for your customized retrofit solution.

The Retrofitter consortium is your reliable partner for safety-critical rail systems and provides you with expert support in implementing your projects.